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Carton Closer Media



Tray and Carton Forming Overview Video
 
Carton Forming and Closing Overview Video

 

Tray and Carton Former Brochure

Tray & Carton Formers and Closers Brochure


 

Tray and Carton Former Brochure

Delkor Capstone Tri Seal Closers Brochure


 

Capstone Tri Seal Closer Layout Drawings

Delkor Capstone Tri Seal Closer Layout Drawings



Delkor Capstone Tri Seal Closer

Delkor Capstone Tri Seal Carton Closing Machine

The Delkor Capstone Tri-Seal Carton Closing Machine features Intelligent Positioning™ technology to consistently align sealing flaps and carton graphics during high-speed operation, resulting in superior package quality. Tool-less changeover, precision belt drives, and ease of access for cleaning and maintenance sets new levels of operating efficiencies to this class of carton closing system.

The engineering team at Delkor was the first to figure out how to analyze the position of each carton at speeds up to 150 cartons per minute, and make the precise corrections should a deviation occur. With Delkor’s Intelligent Positioning Technology™, the Delkor Capstone Tri Seal Carton Closer offers a new level of carton forming precision, and it is the only carton closer in the world with this important new technology.

Carton Formers


Highlights

  1. Carton styles compatibility
    1. Tri Seal
    2. Front Flap Seal
    3. Hooded or Hinged Lid
  2. Up to 150 cartons per minute
  3. Innovative Intelligent Positioning™ technology ensures precise alignment of carton graphics
  4. Servomotor technology enables positive carton transfer
  5. 5 – 10 minute changeover
  6. Tool-less quick change parts
  7. Compact right-angle design conserves facility floor space
  8. Welded ¼” tubular stainless steel frame
  9. Painted carbon steel NEMA 12 electrical enclosure available
  10. Robust components include heavy-duty gearboxes and drives with oversized bearings
  11. NEMA 4 or NEMA 4X components available
Tri Seal Closer scales and pointers
Precision Pointers and Scales
-Simple Tool-Less Changeover takes 5-10 minutes
-Scales & Indicators on all adjustment points ensure fast and repeatable changeover
set-points.
Tri Seal Closer Interlocked doors Doors
Ergonomic Machine Access points with category III interlock switches
Tri Seal Closer easy access belt release Easy Access
One-Touch Top Belt Releases Provide simple, fast, and ergonomic access
Tri Seal Closer infeed side belts Infeed Side Belts
Positive side-belt drive maintains precise control of the carton through the adhesive
application and flap compression process.
Tri Seal Closer HMI Color HMI
Swing arm-mounted HMI allows for operation from either side of the infeed conveyor
Tri Seal Closer shafts and bearings Oversize Bearings
Oversized bearings & shafts increase reliability & reduce maintenance while
maintaining precise alignment of critical operations over the life of the machinery
Tri Seal Closer infeed
Infeed
Cartons are fed into the infeed side-belt from the upstream conveyor & the top cover
is plowed down.
Tri Seal Closer top belts Top Belts
The Intelligent Positioning™ system precisely adjusts the carton flap alignment prior
to the top belt section, which holds the carton in alignment during the front-flap
adhesion process.
Tri Seal Closer lugged belt Servo Lugged Belt
Servo-driven transfer section squares carton for Charlotte flap adhesion.
Tri Seal Closer adhesive application Adhesive Application
Nordson guns apply hot-melt adhesive to the body of the carton in either 1 or 2 stripes
(depending on application)
Tri Seal Closer Charlotte adhesive application Charlotte
Charlotte flaps are adhered to the sides of the carton, completing the closing process.
Tri Seal Closer discharge Discharge
Optional side-belt extensions & coder mount provide convenient location to apply date coding or special printing on the finished carton.
    Speed Capability (Application Dependent)
  1. Up to 150 Cartons per Minute
    Construction
  1. Stainless Steel Construction with NEMA 4 or NEMA 4X Components Available
  2. Stainless Steel Frame & Guarding with Painted Carbon Steel NEMA 12 Electrical Enclosure Available
  3. Standard Fully Welded Tubular Steel Frame
  4. Heavy Duty Gearboxes & Drives with Oversized Bearings & Shafts for Longevity & Dependability
    Machine Capacity
  1. Carton Length of 3.5" to 14"
  2. Carton Width of 3" to 12"'
  3. Carton Height of 1" to 6"
    Machine Elevation
  1. Standard Discharge Height = 38" +/- 2" Elevation (Other elevations available upon request)
    Software
  1. Production Monitoring & Reporting through HMI Touch-Screen
  2. Close on-demand Photo Eye
  3. 3-Color Machine Status Light Tower
  4. Discharge Verification Sensor
  5. Adhesive Level Sensor with Operator Alert
  6. English/Spanish HMI Language Available
    Safety
  1. Guardmaster Category III Guard Door Interlocks & Safety Monitor Relay
  2. Lock-Out Tag-Out Ready Air & Electrical Disconnect
  3. Air Supply Shut-Off Valve with Dump
  4. Two Emergency Stop Buttons
    Ergonomics
  1. Ergonomic Guard Doors for Easy Access
  2. One Touch Top Belt Release with Gas Shock Assist
  3. Swivel-Mounted HMI for Easy Viewing
    Utility Requirements
  1. 35 Amp Disconnect @ 480V 60hz 3-Phase (240V/575V Optional)
  2. 10 CFM @ 80 PSI Air Consumption (Maximum)
    Shipping Weight
  1. 2500 pounds
    Closing Capabilities
  1. Tri-Seal Carton
  2. Front Flap Seal Carton
  3. Hooded/Hinged Lid Carton
  4. Top Seal Capability Available
    Changeover
  1. 5-10 Minute Changeover
  2. Tool-Less Quick Change Parts
  3. Labels & Scales on All Adjustment Points
  4. Step-By-Step Changeover Documentation in Manual
    Controls & Electronics
  1. Allen Bradley Compact Logix PLC
  2. Allen Bradley Panelview 1000 “Plus” Color Touch Screen HMI
  3. Allen Bradley Ultra 3000 Servo Drives
  4. Allen Bradley Powerflex 40 Frequency Drives
  5. Available Ethernet Connectivity
  6. 20%Minimum Spare I/O for Easy Integration
    Adhesive System
  1. Nordson ProBlue 10 Adhesive Melter (ProBlue 15 Available)
  2. Single or Dual Glue Stripes on Closure Flaps Available
  3. H201/202T Zero Cavity Air-Open / Air-Close Application Heads or EM-901/902 Electronic Application Heads Available
  4. Wash down Heads & Hoses Available for Demanding Environments

Delkor Capstone layout drawing

The Delkor Capstone Tri Seal Carton Closer can properly seal and close many different carton styles, in either corrugate or paperboard construction. In addition to the ability to properly close the cartons, the Delkor Capstone's Intelligent Positioning™ technology offers precision alignment of graphics between the closure flaps and the body of the carton.

traditional carton closing

carton closing

hooded carton closing

single top flap carton closing